/ SuperJet -Bottom discharge
/ Kompak series
Kompak-3BP was the first machine for APIs ( Active Pharmaceutical
since 1989, this machine was subject to continuous evolution
in terms of versatility and compactness. It has been manufactured
in several, different versions during the last decade.
Kompak-3x Pharma version is sanitary, USDA-accepted design and
in line with Good Manufacturing Practice and pharmaceutical
It is equipped with JM3 SuperJet microniser that has replaceable
nozzle rings with optimized grinding angles for different products
or range of products. The microniser disassembles in more parts,
without recessed surfaces, for perfect cleaning of components
and fast changeover, without risk of cross-contamination.
The dust separator is cylindrical and has sanitary clamp connections.
The process equipment is made of stainless steel AISI316 (AISI316L)
with hand-polished,pharmaceutical, mirror finish of product
contact parts, 400-600 grit Ra 0.15-0.25µm.
Materials, filters and roughness certificates are routinely
The modular design allows customization and interchangeability
of different components such as the product feeding system,
the microniser, the product collecting bin and a wide choice
of ( optional) process controls.
All versions and construction models feature the following components:
microniser with direct collection of the product from the
grinding chamber, without risk of fiber contamination. It
has a nozzle ring with optimized grinding angles, a horizontal
venturi feeding system that avoids metal contamination and
built-in, static classifying system that assures very narrow,
particle size distribution
Twin-shaft feeder, volumetric type, with concave-profile,
self-cleaning, screws, able to break the agglomerates and
to assure an accurate feeding of poor flowing products, for
the whole batch.
The feedrate is controlled by a stepless, mechanical, speed
High-efficiency, dust separator combining inertial and static
effects. It is equipped with a membrane filter cartridge,
reverse-pulse, automatic cleaning and final, safety HEPA that
exhausts breathing air quality to the atmosphere.
Standard controls, integrated in the front panel, include
process pressure regulators, pressure gages and differential
gages to monitor the filters.
With this modular design, all versions can be equipped with the
- automatic controls
and sound alarm that monitor continuously the factory air supply
and the process lines and stop the operation in case of failure
electronic pressure controls that monitor the microniser with
proportional pressure regulators, specifically dimentioned for
very quick response and steady operation
- synoptic and
LCD-alarm display with fault messages in plain english, to signal
pressure drops on the microniser lines and across the filters
- electronic motor
controller allowing stepless regulation of feed speeds across
the specified range and features current limiting to prevent overloading
air filters for each process line, USDA-approved and certified
- batch validation
equipment including 4-20mA loop signals from pressure transducers
and process recorder to document each event and alarm.
- vacuum compensation
system that avoids environment contamination in case of blow-backs.
internal linings include PTFE and hard-metal alloys, etc.
SuperJet Micronisers can be customized according to the purchase
and the product specification.
2 - 80 kgs/hr
3 - 180 lbs/hr
Air consumption @ 7 barg
6.9 m3/min (245 scfm)
Compressed air supply
6-10 barg (85-145 psi)
Power supply 220/240V
045 kW (0.6 HP)
2.2 x 1.5 x 2.7 (H) mt
Shipping: 190 kgs
2.3 x 3.5 x 2.2(H) mt
updated 08-Oct-2002. Copyright
� 2002 APTM SA Switzerland. All rights reserved