Kompak-2CPH is the typical machine for APIs ( Active Pharmaceutical
Ingredients) that present a certain risk of explosion in ultra-fine,
The Kompak-2CPH series is intrinsically safe and can process
organic compounds that present high risk of ultra-fine dust
explosion. These products are class St2 or higher, according
to dusts ignition and explosion classification. They typically
develop, in case of explosion, an internal pressure of about
9 barg with very fast increase and propagation speeds, that
limit the utilization of explosion-relief devices.
explosive powders can be micronised with intrinsically safe
systems, able to resist dust explosion, such as SuperJet Kompak-2CPH
series that is designed for 10-bar pressure shock resistance
and hydraulically tested at 16 bar, according to the most restrictive
norms for pressure vessels.
Other design pressures and testing conditions up to 32-bar have
been are used for special applications.
since 1989, this machine was subject to continuous evolution
in terms of versatility and compactness. It has been manufactured
in several, different versions during the last decade, the different
construction versions being customized and optimized for several
classes of APIs.
Kompak-2CPH features sanitary, USDA-accepted design, in line
with the current Good Manufacturing Practice norms worldwide.
All components are inspected and certified by local authorities.
It is equipped with JM2 SuperJet microniser that has replaceable
nozzle rings with optimized grinding angles for different products
or range of products. The microniser disassembles in more parts,
without recessed surfaces, for perfect cleaning of components
and fast changeover, without risk of cross-contamination.
The modular design allows customization and interchangeability
of different components such as the product feeding system,
the microniser, the product collecting bin and a wide choice
of ( optional) process controls.
The process equipment is made
of stainless steel AISI316 (AISI316L) with hand-polished, pharmaceutical,
mirror finish of product contact parts at 400-600 grit Ra 0.15-0.25µm.
Materials, filters and roughness certificates are routinely
compactness of SuperJet design, pressure-resistant constructions
result heavy, with several components that are difficult to
manage by hand. The parts of the dust separator and the collection
bin are handled by hoists, lifting columns and trolleys, with
a special mention of SuperJet Kompak-2CPHL that includes APTM's
PharmaLift, an unique lifting system, IP65 and sanitary design,
in line with GMPs.
is also used for non-pharmaceutical applications, being customized
for construction materials, wear-resistant linings and finishing
to product and customer's specifications.
microniser with direct collection of the product from the
grinding chamber, without risk of fiber contamination. It
has a nozzle ring with optimized grinding angles, a horizontal
venturi feeding system that avoids metal contamination and
built-in, static classifying system that assures very narrow,
particle size distribution
Twin-shaft feeder, volumetric type, with concave-profile,
self-cleaning, screws, able to break the agglomerates and
to assure an accurate feeding of poor flowing products, for
the whole batch.
High-efficiency, dust separator combining inertial and static
effects. It is equipped with a membrane filter cartridge,
reverse-pulse, automatic cleaning and final, safety HEPA that
exhausts breathing air quality to the atmosphere.
Standard controls, integrated in the front panel, include
process pressure regulators, pressure gages and differential
gages to monitor the filters.